What is a Magnetron Sputtering Vacuum Coating Machine and How Does it Work?-Ningbo Danko Vacuum Technology Co., Ltd.

What is a Magnetron Sputtering Vacuum Coating Machine and How Does it Work?

The Magnetron Sputtering Vacuum Coating Machine is a state-of-the-art technology used for thin-film deposition on a wide range of substrates. But what exactly is it, and how does it work?

At its core, the Magnetron Sputtering Vacuum Coating Machine is a high-vacuum chamber that contains a target material, typically a metal or an alloy, and a substrate that is to be coated. The process involves the bombardment of the target material by high-energy ions, which dislodge atoms from its surface and deposit them onto the substrate, forming a thin film.

One of the key components of the Magnetron Sputtering Vacuum Coating Machine is the magnetron, which is a type of plasma source that generates a highly-ionized plasma in the chamber. The magnetron consists of a cathode (the target material), an anode, and a magnetic field. The magnetic field serves to confine the plasma and enhance the ionization of the gas molecules in the chamber, to more efficient sputtering.

The process begins by pumping down the chamber to a high vacuum, typically around 10^-6 Torr. The target material is then bombarded by ions, which knock off atoms and create a flux of particles that are deposited onto the substrate. The deposition rate and film properties can be controlled by adjusting the ion flux, the target voltage, and the pressure in the chamber.

One of the advantages of Magnetron Sputtering Vacuum Coating Machine is its versatility. It can be used to deposit a wide range of materials, including metals, alloys, ceramics, and semiconductors. It can also be used to create multilayered coatings, which can have unique properties such as improved hardness, wear resistance, or optical properties.

Another advantage of Magnetron Sputtering Vacuum Coating Machine is its high level of uniformity. The magnetic field in the chamber serves to distribute the ion flux evenly across the surface of the target, to a more uniform deposition rate and thickness of the film.

In conclusion, the Magnetron Sputtering Vacuum Coating Machine is a highly sophisticated technology that is widely used in industries such as aerospace, electronics, and optics. Its ability to deposit a wide range of materials, create multilayered coatings, and produce highly uniform films makes it an indispensable tool for research and development as well as large-scale production.

DC Magnetron Sputtering Deposition System

Multi-arc ion & sputtering coatings can be deposited in a wide range of colors. The rang of colors can be further enhanced by introducing reactive gases into the chamber during the deposition process. The widely used reactive gases for decorative coatings are nitrogen, oxygen, argon or acetylene. The decorative coatings are produced in a certain color range, depending on the metal-to-gas ratio in the coating and the structure of the coating. Both of these factors can be altered by changing the deposition parameters.

Prior to deposition, the parts are cleaned so the surface is free of dust or chemical impurities. Once the coating process has started, all the relevant process parameters are continuously monitored and controlled by an automatic computer control system.

• Substrate Material: Glass, Metal (carbon steel, stainless steel, brass),Ceramics, Plastic, Jewelry.

• Structure Type: Vertical structure, #304 Stainless Steel.

• Coating Film: Multi-functional metal film, composite film, transparent conductive film, reflectance-increasing film, electromagnetic shielding film, decorative film.

• Film Color: multi colors, gun black, titanium golden color, rose golden color, stainless steel color, purple color, dark black, dark blue and other more colors.

• Film type: TiN, CrN, ZrN, TiCN, TiCrN, TiNC, TiALN and DLC.

• Consumables in production: Titanium, Chromium, Zirconium, Iron, alloy target; plane target, cylindrical target, twin target, opposite target.

APPLICATION:

• Glassware, such as glass cup, glass lamps, glass artworks.

• Plastic Phone Shell, Phone Parts.

• Mosaic Tile.

• Electron Industry, such as EMI film.

• Watches parts, like watch case and belt.

• Table wares, like metal forks and knives.

• Golf wares, like golf head, golf pole and golf balls.

• Sanitary Products/bathroom wares.

• Door handles & locks.