In modern industrial manufacturing, the wear resistance and performance of tools directly affect production efficiency and product quality. Tools PVD Hard Surface Coating Machine, as a key equipment, uses advanced physical vapor deposition technology to give excellent hardness and wear resistance to the tool surface, becoming an important tool for many manufacturing companies to enhance their competitiveness.
Tools PVD hard surface coating machine uses physical vapor deposition technology to deposit metal or compound films on the tool surface under vacuum environment through high-energy ion beams. Its main technical principles include the following aspects.
Vacuum environment: A high vacuum environment is created inside the equipment to effectively remove impurities in the air and ensure the purity and stability of the coating process.
Ion cleaning: Use ion beams to clean the tool surface, remove grease, oxides and other contaminants, and improve the adhesion and uniformity of the coating.
Evaporation source and target: By heating the evaporation source, the metal or compound material is evaporated into steam, and deposited on the tool surface under the action of the ion beam to form a uniform and dense hard coating.
Multi-layer coating control: The deposition ratio and layer thickness of different materials can be precisely controlled to achieve multi-layer composite coatings such as TiN, TiAlN, etc. to improve the hardness, wear resistance and chemical stability of the tool.
System Summary
Tools PVD Thin Film Deposition Vacuum Coating Machine is high performing and easy operating, equipped with arc sputtering system. This machine offers a wide range of application, such as hard film coating, abrasion resistance coating and exterior coating on tools of cutting, stamping, molding and metal die-casting, with DLC (diamond like coating) function to improve the hardness.
Substrates can be three-dimensional motion, to enhance the uniform of coating. The full automatic control processing is steady and perfect.
System Type
• Vertical Batch – Single or double door
Coating:
• TiN, TiC, TiCN, TiAlN, TiAlCN, TiCrN, TiCrN, TiCrCN, TiAlCrN and other multilayer super hard coatings.
APPLICATION:
• Precision mould industry: Stamping die, die cut, standard mold, etc.
• Tools industry: drill, milling head, broaches, gear cutters, etc.
• Auto industry: pistons, piston rings, alloy wheels, etc.
• Engine parts: non-ferrous metal cutting tools, non-ferrous metals and stainless steel forming stamping dies, sliding seal parts, injection molds, etc.
• Racing car parts: valve parts, piston accessories, hydraulic parts /suspension /gearbox.
• Auto car industry: chassis parts, brake components, engine parts, transmission parts.
• Medical technology.