Plastic Metallizing Vacuum Coating Machine is a key industrial equipment that uses advanced vacuum coating technology to evenly deposit metal film on the surface of plastic products to improve its appearance, mechanical properties and durability.
The following is the technical principle and workflow of Plastic Metallizing Vacuum Coating Machine.
Vacuum Technology: The core of the plastic metallizing vacuum coating machine is its efficient vacuum system. During the coating process, the equipment first uses a vacuum pump to extract the air and impurities in the studio to create a high vacuum environment. Maintaining a high vacuum degree is essential to ensure the quality and stability of the film during the coating process. The vacuum system not only uses a vacuum pump, but also includes monitoring and control of the vacuum chamber to ensure environmental stability during the coating process.
Vacuum Metallizing Technology: In a high vacuum environment, the metal evaporation source (such as aluminum, chromium, copper and other metals) is heated to a high temperature, allowing it to evaporate into steam, and then deposited on the surface of the workpiece to form a metal film. This technology is called physical vapor deposition (PVD). Through high-speed ion bombardment, metal atoms are deposited on the plastic surface to form a uniform and dense metal film coating. This technology has the advantages of high efficiency, environmental protection, and excellent film quality. It is widely used in surface modification and functional enhancement of various plastic products.
Electron beam evaporation and magnetron sputtering technology: Plastic metallization vacuum coating machine is equipped with electron beam evaporation and magnetron sputtering technology. Electron beam evaporation technology heats the metal source through electron beam to control its precise evaporation rate and position. It is suitable for coating processes that require high purity and uniformity. Magnetron sputtering technology uses magnetic field to control ion impact and sputtering on the surface of metal target material, which can realize the deposition of composite film layer and the combined application of multiple metal films, providing more choices and customization capabilities.
System Summary
DankoVAC Evaporation Vacuum Plating Machinery is easy to operate with high performance, equipped with thermal evaporation system, to melt and vaporize the metal wire (like aluminum wire, brass wire) to deposit on the substrates, to get the metallic effect of decoration and beautified.
• Structure Type: Vertical structure with single or double doors or Horizontal structure with single door.
• Substrate Material: ABS, PS, PC, PP, PVC, Nylon, TPU (Plastic materials), acrylic glass.
• Coating Film: Aluminum, Chrome, Copper.
• Color: Silver, Gold, Semi-transparency, Red, Blue, Green, Grey, Black, Multicolor, purple and so on.
• Equipment with: UV line / manual spraying/soaking method.
• Consumables in production: Aluminum / Chromium / Brass Wires, Painting oil and color
APPLICATION:
• Disposable tableware, such as fork and spoon.
• Plastic Artworks, such as Christmas ball, plastic pearls.
• Clothing Accessories, such as buttons, zippers.
• Shoe Materials, such as heels, shoes flowers.
• Fittings, such as fan button, toys, phone shell, cosmetic bottles and caps.
• Glass jewelry, glass diamond, rhinestone.
• Car logo, Exterior & Interior Trim parts, car wheels.
• Other plastic products.